1534939978姐本人照片

機器人激光利用 車輪裝備 車輪模具 汽車模具 汽車零部件 車橋

刨滾切機組
刨滾切冷庫機組 本設備由刨渣機、滾油壓力機、端切機三輪廓搭建,此中,刨渣機是車軸原產中的共公設備,廣泛用在撤除輪輞電焊會發生的焊渣,才能賺取寬闊的焊口相貌。焊口滾油壓力機用在壓平并增強刨渣后的焊口,顛末滾壓后焊口和材料分散對齊。端切機廣泛用在除去焊口倆頭頭剩余的電焊基本資料,沖切強化措施由油缸驅動安裝
主要贊美

詳述

Summary

本的設備由刨渣機、滾油油壓機、端切機三一部分產生,此中,刨渣機是前輪產地中的通用的設備,適用撤除輪輞點焊之后發生的焊渣,若想獲得了白皙的焊接加工看上去。焊接加工滾油油壓機主要中用壓平并升星刨渣后的焊接加工,顛末滾壓后焊接加工和對接焊接加工分散對齊。端切機適用切去焊接加工三根頭多余的點焊內容,沖切強化措施由油缸控制。This machine is composed of trimmer, planisher and end cutting unit, which of trimmer is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding to obtain flat welding seam surface. Planisher machine is used to flatten and strengthen the welded seam after welding slag planishing and trimming. End cutting machine is used for cutting the both ends of redundant welding materials of welding seam, cutting action drives by oil cylinder.


規格規格

Specification

參數描寫/Description Data

裝備型號model numberBGQ-300-AH
額外輸出電壓rated input voltageAC380V,3Phsae
額外輸出頻次rated input frequency50Hz
額外輸出容量rated input capacity37KVA
工件厚度Max. thickness of rim5mm
工件寬度規模width range of rim220-320mm
工件直徑規模diameter range of rimφ280~φ450mm
刨渣夾緊力maximum clamping force of trimmer6Tons
刨渣力maximum trimming force6Tons
滾壓夾緊力maximum clamping force of planisher6Tons
滾壓滾壓力maximum rolling force of planisher6Tons
端切剪切力maximum cutting force of end-cutting18Tons
端切剪切油缸直徑diameter of cutting oil cylinder of end-cutting160mm
體系壓力system pressure12Mpa


刨渣的單位

Trimmer Unit

刨渣機是車轱轆生產加工頂用于撤除輪輞錫焊會發生的焊渣,因而得到 平淡的焊接件外形。機用戶工作設想為核心動調控,由主機系統、油缸標準體制和電氣設備成套標準體制等包含.此中油缸標準體制和電氣設備成套標準體制與滾壓力機、端切機公用。Planning machine is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding so as to obtain flat welding seam surface. The machine is designed as automatically operation, it consists of host, hydraulic system and electric system, wherein hydraulic system and electric system are shared with rolling press machine and end cutting machine.

床身/Lathe Bed

主機箱架為C-型公司,油缸驅動下載夾持器在焊道雙側壓緊。Host frame is C-type mechanism. The hydraulic driven clamp holder clamps two sides of welding seam.

夾緊機構/Clamping Mechanism

軸類由液壓式夾緊學校夾緊堅實,該學校裝放在導軌上邊, 為不可以軸類在刨渣時支承脫焊、在夾緊鎖出口處放有止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊企業分高中低幾部,下端牢固性在機架床身,上部分為活動部分,由油缸推動。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

刨渣機構/ Trimming Mechanism

多少刨渣刀裝放置鋼質滑馬路上,此滑架由氧化處理的導軌撐持在夾持器里頭來回程旋轉,每一位個美工刀的切除面按數據資料料厚人工調節。Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.刨渣廚房刀具的打磨面和夾持器接納孩子設計一套器機公司連到,以得到保障其絲毫整體素質,如此不顧什么樣寬度的數據個人信息,器機將不每次在設置,可主動的順勢而為打磨相差寬度的數據個人信息。Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.滑馬路上具有幾組刀柄,下夾持器為粘緊式,直接也最為下移架導軌。高低不平刀柄行動由液壓多路閥缸驅動程序。Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.

夾緊機構/Clamping Mechanism

鏜孔由手動液壓夾緊貸款機構夾緊結實,該貸款機構裝放置到導軌正上方, 為不可以鏜孔在刨渣時支承摔松、在夾關著出口處要裝止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊系統分快慢好幾部,下處牢固性在機架床身,上產品位置為活動內容產品位置,由油缸帶動。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

刨渣機構/ Trimming Mechanism

高低刨渣刀裝置于鋼制滑架上,此滑架由軟化處置的導軌撐持在夾持器中間往返運轉,每一個刀片的切割面按照資料厚度手動設定。

Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.

刨渣刀具的切割面和夾持器接納一套機器機構相連,以保障其絕對地位,如許不管何種厚度的資料,機器將不用每次設定,可主動順應切割差別厚度的資料。

Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.

滑架上裝有三組刀具,下夾持器為牢固式,同時也作為下滑架導軌。高低刀具活動由液壓缸驅動。

Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.


滾壓機構

Planisher Unit

滾壓焊接件機用作壓平并突破刨渣后的焊接件,顛末滾壓后焊接件和焊接接頭對齊。滾壓焊接件機的核心構件為:床身、可行動的C形構架、夾緊部門、滑動及液壓油缸機件。C形構架,裝配有液壓油缸機控制用作滾壓勞固于夾緊部門的制品的滑動。The planishing machine is use to flatten and strengthen the trimmed welding-seam, the planisher's main parts includes machine, movable C-type frame, clamping device, rollers and hydraulic parts. C-type frame equipped with hydraulic drive system for rolling roller that fixed on the clamping mechanism.

C形框架/ C-type Frame

C形框架牢固于可沿導軌活動的支架上,油缸驅動,支架經由過程每邊四個滾柱軸承滑動,C框架的首要功效是禁止滾壓力的偏移及由此致使的滾壓尺寸的偏移。

C-type frame fixed on the holder that can move along with the guide rail, it will be driven by oil cylinder. Holder can slide through roller bearing that set four (4) roller bearings each side. C-type frame's main function is to prevent rolling pressure skewing and the resulting rolling press size deviation.



 端切計量單位

 End Cutting Unit

床身/ Lathe Bed

C層次結構撐持一起首要任務部分還以便調控和調濟。油缸不變,避免后期使用時出現晃動影響體驗效果在層次結構上端主要用于驅動包夾緊和沖切構造,可依照規定制作高寬比調濟的手輪調整構造裝于層次結構底部。C-type frame supports all major components and it is convenient for operation and adjustment.Oil cylinder fixed on the top of the C-type frame which is used to drive the clamping and cutting mechanism, and it can be adjusted according to the width of rim band, the hand wheel adjusting mechanism mounted on the tail of frame.


沖切機構/Cutting Mechanism

沖切培訓機構通過時候切邊膜切除焊接縫隙兩端頭。直流電油缸(距離60mm)驅動軟件上模,深淺模間導柱一專多能性導套連結,上模勞固于上模座,下模為下模座的五局部。前部高速鋼鋸片(上、下)勞固于深淺模座,后側高速鋼鋸片裝于可動滑座上(可使制作屏幕寬度匹配調理改善)。Cutting mechanism cuts the both end of welding slag by cutting tool. The upper tool drives by high-pressure oil cylinder that stroke is 60 mm, upper tool (cutter) and lower tool (cutter) connects together by the linear guide pillar and guide sleeve. The front of the cutting tool (upper and lower) fixed on the upper and lower tool base, the back of the cutting tools installed on the movable slide base which can be adjusted according to workpiece width.切邊屬具由地方碳鋼作,每對屬具分離為凸、凹外觀簡約時尚以一天天控制資料切邊。好壞屬具空隔應先為料厚的8-10%,這樣效果達到0.2mm的要求整套裝置長寬比,空隔應先在屬具調整終了發達行查抄!Cutting tools (cutter) made by tool steel, each pair cutter includes convex and concave shape tool, complete material cutting quickly. The clearance of upper and lower cutting tool should be 8-10% of the material thickness, for achieving the standard workpiece size at 0.2 mm.

NOTE: The clearance should be checked after cutting tool adjusting finished!

手輪調理機構/ Hand wheel Adjuster

手輪改善裝置它是經過了步驟改善滑座社會價值以因應機器:寬度的更改,其中包含液壓缸、尾座基本上的切邊銑刀,滑座可它是經過了步驟三層架構正中間的手輪而成度挪動。Hand wheel adjuster can adjust the sliding seat position to adapt the width change of work pieces, including air cylinder, the tailstock and cutting tools, sliding seat can move horizontally by the hand wheel at the back of frame.


水冷卻標準 

 Cooling Unit

大氣壓動力,金融杠桿頁面布局。高底蒸發銅帶內通命輪蒸發水。The cooling unit is driven by the air pressure and designed as lever structure. Inside upper and lower cooling cooper band has cooling water circulation.


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